Customization: | Available |
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Material: | Non-Woven |
Abrasive: | Normal Abrasive |
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Parameter | Flap Wheel | Rigid Grinding Wheel | Sanding Belts |
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Surface Finish | Ra 0.8-1.6μm | Ra 3.2-6.3μm | Ra 1.6-3.2μm |
Complex Contours | 90° accessibility | Limited to flat areas | 50% contact loss |
Dust Emission | 30% less | High particulate | Requires extraction |
Operator Fatigue | 2.5 m/s² vib. | 12.5 m/s² vib. | 4.1 m/s² vib. |
Abrasive flaps: Made from aluminum oxide, zirconia alumina, or ceramic grains (80-320 grit range) bonded to polyester/cotton backing.
Hub/core: Reinforced plastic or fiberglass center with 22.23mm (7/8") or 16mm (5/8") arbors for angle grinders.
Binding agents: High-temperature resin or epoxy adhesives ensure flap cohesion under 12,000 RPM operations.
Contoured Flexibility: 3D-conformable flaps adapt to complex geometries (e.g., weld seams, curved surfaces).
Progressive Abrasion: Self-sharpening flaps expose fresh grains as outer layers wear down, maintaining 20-30% longer service life vs. rigid discs.
Thermal Management: Open structure allows 60% better heat dissipation than solid grinding wheels, reducing workpiece burn risks.
Vibration Damping: Multi-layer flap design absorbs 45% more vibration than fixed abrasives (ISO 15637:2018 standards).